SmartFactory

5–20% higher production efficiency and over 95% order fulfillment through an integrated engineering-to-execution workflow.

Question

IT solutions designed to accelerate your workflow

Optimal Production Planning (APS, AI)
• Tailor-made optimization methods
• Lead time for each batch

Handling Sales Orders
• Generating new sales orders
• Calendar planning for sales orders
• Transferring sales orders to production
• Verification & acceptance of sales orders

Execution (MES, IIoT, Mobility)
• Work Orders for equipment and personnel
• Norms and reference data quality
• Online production accounting
• Labeling with QR codes
• Actual production status

Event Response (Industry 4.0, APS-Online)
• Production events monitoring and control
• Automatic plan rescheduling
• New Work Orders for execution

Business Discovery (BI, KPIs)
• Planned vs actual KPIs
• Multifunctional dashboards
• Intelligent decision-making

Simulation
• Multiple objectives and constraints
• Production Plan alternatives

Use case

A mid-to-large cable manufacturing company operating a complex production environment with hundreds of machines and high monthly order volumes

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Advantages

IT product
advantages

590+ orders delivered on time

Optimal production plans for 24,000 work orders in minutes

+30% OEE improvement

−17% production cost reduction

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Industry-specific implementation features

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Cable&Wire

5–20% higher production efficiency and >95% order fulfillment thanks to an integrated engineering-to-execution workflow.

AI-driven planning (APS). Intelligent planning with tailored optimization for cable production, considering lead time, drum capacity, and setup changeover.
Production modeling. Simulation of multiple production scenarios with constraints and cost-impact analysis before launching batches.
Execution via MES & IIoT. Work orders sent directly to machines and operators. Real-time tracking with QR-coded labeling and instant production status updates.
Event-driven adjustments. System reacts to equipment load, delays, or material issues, automatically rescheduling and generating updated work orders.
Business insights (BI, KPI). Comparison of planned vs actual performance, giving managers actionable insights to optimize cost, throughput, and profitability.

Step By Step

How the implementation takes place

Advanced Planning and Scheduling, APS

Advanced Planning and Scheduling (APS) is production planning, the main feature of which is the ability to build a schedule of equipment throughout the enterprise.

Manufacturing Execution System, MES

MES (Manufacturing Execution System) is a specialized system designed for solving problems of synchronization, coordination, analysis and optimization of production.

Industrial Internet of Things, IIoT

The Industrial Internet of Things (IIoT) is an integral part of the Internet of Things and its main driving force at this stage of technology development.

Artificial intelligence, AI

Artificial Intelligence (AI) is a field in computer science and information technology, the task of which is to reproduce with the help of computer systems and other artificial devices intelligent reasoning and action.

Lantmännen — AXA controls equipment from a smartphone and responds to alarm systems 3 times faster thanks to SmartEAM from IT-Enterprise

PGA Electric implemented finished product price modeling using CableDesigner and CableCost tools on the IT-Enterprise platform

"Stalkanat-Silur" reduced time-to-market by 20+% thanks to the transformation of the technological chain in production together with IT-Enterprise

All cases

This solution usually goes in the package with others

The following components help to increase the efficiency of the decision

Repairs and maintenance

R&D, PLM, PDM

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SmartFactory