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Manufacturing

SmartFactory

5–20% higher production efficiency and >95% order fulfillment thanks to an integrated engineering-to-execution workflow with MPS, MRP, APS, AI)

Question

IT solutions designed to accelerate your workflow

Optimal Production Planning (APS, AI)​
• Tailor-made optimization methods​​
• Lead time for each batch​

Handling Sales Orders​
• Generating new sales orders​
• Calendar planning for sales orders​
• Transferring sales orders to production​
• Verification & acceptance of sales orders​

Execution (MES, IIoT, Mobility)
• Work Orders for equipment and personnel​
• Norms and reference data quality​
• Online production accounting​
• Labeling with QR codes​
• Actual production status​

Event Response (Industry 4.0, APS-Online)​
• Production events monitoring and control​
• Automatic plan rescheduling​
• New Work Orders for execution​

Business Discovery (BI, KPIs)​​
• Planned vs actual KPIs​
• Multifunctional dashboards​
• Intelligent decision-making​

Simulation​
• Multiple objectives and constraints​
• Production Plan alternatives​

Use case

Сable manufacturer with 1000 employees, 260 pieces of equipment and 600 customer orders per month

Advantages

IT product
advantages

>590 orders
Ontime and customer requirements met

Up to 5 minutes for 24 000 work orders
Optimal production plan generation

30%
Higher overall equipment effectiveness (OEE)

17%
Reduction in production costs (fixed wastes, aggregated orders)

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Industry-specific implementation features

Choose industry
Cable&Wire

Cable&Wire

5–20% higher production efficiency and >95% order fulfillment thanks to an integrated engineering-to-execution workflow.

  • AI-driven planning (APS)​. Intelligent planning with tailored optimization for cable production, considering lead time, drum capacity, and setup changeover.

  • Production modeling​. Simulation of multiple production scenarios with constraints and cost-impact analysis before launching batches.

  • Execution via MES & IIoT​. Work orders sent directly to machines and operators. Real-time tracking with QR-coded labeling and instant production status updates.

  • Event-driven adjustments​. System reacts to equipment load, delays, or material issues, automatically rescheduling and generating updated work orders.

  • Business insights (BI, KPI)​. Comparison of planned vs actual performance, giving managers actionable insights to optimize cost, throughput, and profitability.

This solution usually goes in the package with others

The following components help to increase the efficiency of the decision

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