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Cable and wire, metal production

IT-Enterprise solutions are designed for cable and wire manufacturers, supporting precise material rationing, multi-stage production control, and accurate accounting of semi-finished and finished products.

solutions

Industry problems that our system solves

Clear understanding of real profit and loss structure

Margin growth enabled by transparent and accurate product cost calculation

Data-driven decision making

Higher output using the same production resources

Waste and scrap reduction, optimized energy and resource usage

Faster order processing and shorter time to market

Margin-oriented pricing and offering

On-time execution of production orders with full batch and order traceability

Optimal production planning including lengths, tolerances and drum configuration

Real-time automated production rescheduling

Full consideration of production constraints (equipment and material availability)

Engineering of both materials and technology processes.

Fast and accurate engineering for quotation and order preparation

Engineering of both materials and technological processes

Tracking of expensive tools, equipment and gear

Automatically generated digital production tasks with all required parameters

economics

Economic indicators
achieved in this industry

-12%
reduction in production rejects
-0.3%
reduction in material consumption
30-50%
reduction in total machine downtime
↓ 10-40%
reduction in equipment maintenance costs
+20-50%
faster time to market
+45-50%
increase in labor effectiveness, including human–robot collaboration
↓20-50%
reduction in inventory holding costs
Advantages

IT-Enterprise Advantages for this industry

You can choose individual solutions
as well as complete integrated solution

Cable designer

Design of all cable and wire rope types. 2D and 3D visualization, including Augmented Reality (AR) and Virtual Reality (VR). Manufacturing Bill of Materials with full design traceability. Single centralized repository for all cable designs. Faster quotation preparation and improved customer response time. Reduced time to market for new and customized products.

Smart Factory APS

Master Production Scheduling considering cable lengths, tolerances and drum parameters. Manufacturing Resource Planning for materials, semi-finished and finished goods, and equipment. Operation bucketing tailored to cable and wire specifics, including packaging capacity and waste constraints. Advanced Planning and Scheduling with real-time rescheduling (APS online). Production scenario simulation for informed decision-making.

Smart Factory MES

Auto-generated role-based production tasks via web and mobile interfaces. Real-time production status visibility and OEE dashboards. Production accounting and control with a focus on batch cost minimization. Compliance with standards for material consumption and equipment utilization.

Smart Quality

Incoming and in-process materials quality control. Continuous real-time quality monitoring during production. Full traceability of finished and semi-finished products. Support for Total Quality Management (TQM) practices.

Smart EAM

Increased equipment availability and reliability. Real-time condition monitoring with alerts and notifications. Actionable maintenance recommendations based on actual equipment condition.

Digital Twins

Visualization and virtualization of physical assets and production processes. 3D shop-floor modeling with AR and VR support. Online data monitoring and event-driven alerts for operational transparency.

Our Clients
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