Cable and wire, metal production
IT-Enterprise solutions are designed for cable and wire manufacturers, supporting precise material rationing, multi-stage production control, and accurate accounting of semi-finished and finished products.
Industry problems that our system solves
Clear understanding of real profit and loss structure
Margin growth enabled by transparent and accurate product cost calculation
Data-driven decision making
Higher output using the same production resources
Waste and scrap reduction, optimized energy and resource usage
Faster order processing and shorter time to market
Margin-oriented pricing and offering
On-time execution of production orders with full batch and order traceability
Optimal production planning including lengths, tolerances and drum configuration
Real-time automated production rescheduling
Full consideration of production constraints (equipment and material availability)
Engineering of both materials and technology processes.
Fast and accurate engineering for quotation and order preparation
Engineering of both materials and technological processes
Tracking of expensive tools, equipment and gear
Automatically generated digital production tasks with all required parameters
Economic indicators
achieved in this industry
IT-Enterprise Advantages for this industry
You can choose individual solutions
as well as complete integrated solution
Design of all cable and wire rope types. 2D and 3D visualization, including Augmented Reality (AR) and Virtual Reality (VR). Manufacturing Bill of Materials with full design traceability. Single centralized repository for all cable designs. Faster quotation preparation and improved customer response time. Reduced time to market for new and customized products.
Master Production Scheduling considering cable lengths, tolerances and drum parameters. Manufacturing Resource Planning for materials, semi-finished and finished goods, and equipment. Operation bucketing tailored to cable and wire specifics, including packaging capacity and waste constraints. Advanced Planning and Scheduling with real-time rescheduling (APS online). Production scenario simulation for informed decision-making.
Auto-generated role-based production tasks via web and mobile interfaces. Real-time production status visibility and OEE dashboards. Production accounting and control with a focus on batch cost minimization. Compliance with standards for material consumption and equipment utilization.
Incoming and in-process materials quality control. Continuous real-time quality monitoring during production. Full traceability of finished and semi-finished products. Support for Total Quality Management (TQM) practices.
Increased equipment availability and reliability. Real-time condition monitoring with alerts and notifications. Actionable maintenance recommendations based on actual equipment condition.
Visualization and virtualization of physical assets and production processes. 3D shop-floor modeling with AR and VR support. Online data monitoring and event-driven alerts for operational transparency.
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